What are the advantages of floating chuck?

What are the advantages of floating chuck?

The main performance advantages of the floating chuck are as follows: Compared with the manual chuck, the floating chuck can automatically center and clamp the workpiece instantly by pressing a button, and the clamping force is stable and adjustable. In addition to improving work efficiency, one person can operate multiple CNC machine tools, which greatly reduces human resource costs and investment in fixed equipment. It is widely applicable to batch processing enterprises. In addition, for special-shaped parts that are difficult to clamp ( such as valves, pumps and other castings ) , non-standard pneumatic clamps can be customized according to customer requirements. The use of floating chucks can not only improve production efficiency, but also greatly reduce the labor intensity of workers, making your company a model of caring for workers, adding new highlights to corporate personnel recruitment, improving the market competitiveness of products, improving equipment quality, and enhancing the overall image of the company. It is for equipment modification of strength processing enterprises.a good choice 。

The entire floating chuck is configured as a chuck, a pneumatic gyrator and an electronic control part. No tie rods are required during installation, which changes the shortcomings of traditional pneumatic and hydraulic chucks with complex structures and troublesome installation ( installation by professionals generally takes two working days ) . By reading the installation instructions and schematic diagram, users can complete the entire installation process in about an hour, which not only saves users high installation and manufacturing costs, but also improves the operating efficiency of the machine tool. Compared with the hydraulic chuck, the floating chuck has a simple structure, low use cost, low failure rate, and is environmentally friendly and pollution-free. Air is the main energy source. 1Only one cubic meter air pump can operate 8-10 floating chucks at the same time. The pneumatic gyrator does not leak when partially clamped and loosened, saving air sources and reducing the use and maintenance costs ( such as hydraulic oil ) of hydraulic chucks , allowing your investment to be completed in one step. It is the most economical and practical floating chuck in China. The independent innovation and unique design of the floating chuck improves the shortcomings of traditional floating chucks such as small clamping force and unstable force. For example 200, the floating chuck can normally clamp 45 # steel 5mm without slipping, the clamping force is stable and reliable, and the size is adjustable. Customers can choose soft claws with comb teeth, hard claws, customized special claws, etc. It can automatically adjust the position of the comb teeth according to the size of the workpiece to process various parts.

The floating chuck adopts a fully enclosed structure, with selected parts and components, and all mating surfaces are dust-proof. In addition, the unique material selection and heat treatment technology greatly exceeds the service life of the manual chuck ( the service life of the manual chuck is generally half a year to one year ) . As long as the biotech floating chuck is properly maintained, its service life can reach more than three years, and it can maintain factory accuracy for a long time, allowing your investment to maintain its value for a long time. The repeatable clamping accuracy is generally 0.01-0.03 mm . The floating chuck converts the force generated by air pressure and the wedge angle. In addition to large clamping force, it also has a self-locking function. After testing by national institutions and 3Mpa water pressure test, the chuck structure does not deform and the components are not damaged. Even when the air is cut off, the workpiece can still be firmly clamped for cutting, completely solving the safety and reliability problem for customers.